High-Quality Intelligent EDM cladding repair machine ——ESD-9100 Manufacturers, Suppliers

EDM deposition process is the power source of high energy stored in the metal electrode and the base material between the instantaneous release of high-frequency, through the electrode material and the base material of the gas ionisation between the formation of a number of micro-arc channels, so that the surface of the base material to produce instantaneous high-temperature micro-area, electrode material in the microelectrical field of the action of the fusion welded to the base material, the formation of the metallurgical bond. EDM process is a micro-area of repeated instantaneous high temperature - cooling process, it is different from traditional welding, solid basically no high temperature rise, and therefore will not produce stress, deformation and other phenomena.

Product Description

Adopting high performance processor control, no drift of welding parameters, higher quality welding. Memory multi-group data, commonly used material welding parameters can be directly called, the operation is more intelligent and more convenient.
Adopting unique chopper soft-switching technology, the output control is precise. Surfacing and surface strengthening are possible. Can weld ferrous metals (ductile iron, grey iron, stainless steel, etc.) and Non-ferrous metals (copper, aluminium, magnesium, zinc, etc.).
Technical Specifications
Models ESD-9100
Power 1000w
Frequency 50-500HZ
Input Power AC220V
Voltage ranges 20-100V
Percentage output 10-100%
External Dimensions 405*210*450mm
Weight 18KG
Industry Applications
Casting Industry Automotive casting products: automotive crankshafts, pistons, cylinder blocks, intake and exhaust pipes, brake discs and other casting defects, such as sand holes, air holes and so on!
Mechanical Industry Correction of excess or wear of the workpiece, such as the repair of machine tool rails, bed, large machinery shafts, teeth parts! Cold and hot rolls for steel rolling, hydraulic rods of engineering machinery, printing press cylinders and other various parts of the welding.
Aviation & Shipbuilding Compressor shells, air compressor shells, non-steel precision parts, precision shafts, and so on. Also used in petrochemical, coal, and engineering machinery industries.
Non-ferrous Metal Industry Non-ferrous metal parts for various industries, such as aluminium alloy parts for SF6 transformers, aluminium alloy cylinders, head hubs, radiators, and copper alloy plumbing valves.
Mould Industry Casting Mould: Welding and patching for wear, bruises, and scratches. Die casting mould: zinc and aluminium die casting moulds of etching, peeling, damage, etc., and surface strengthening for longer service life.
Frequently Asked Questions
Q1: What types of metals can the ESD-9100 weld?
A: It can weld both ferrous metals like ductile iron, grey iron, and stainless steel, as well as non-ferrous metals including copper, aluminium, magnesium, and zinc.
Q2: Does this machine support surface strengthening?
A: Yes, the machine is capable of both surfacing and surface strengthening, which is ideal for extending the service life of moulds.
Q3: How does the memory function improve operation?
A: The system can store multi-group data, allowing common material welding parameters to be called directly, making the process more intelligent and efficient.
Q4: What are the main applications in the automotive industry?
A: It is widely used to repair casting defects like sand holes and air holes in crankshafts, pistons, cylinder blocks, and brake discs.
Q5: What is the output power and voltage range?
A: The machine has a 1000W power rating with a voltage range of 20-100V and a frequency of 50-500HZ.
Q6: Is the equipment suitable for large machinery repair?
A: Yes, it is effective for correcting wear on machine tool rails, large machinery shafts, gear parts, and hydraulic rods.

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