Custom DLM-LC501 Double column gantry welding system Manufacturer, Suppliers

The whole machine is driven by imported linear guide rail, precision worm gear reducer and stepping motor, with small transmission clearance, high rigidity, stable and reliable operation and convenient integration.

Product Description

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The whole machine is driven by imported linear guide rails, precision worm gear reducers, and stepping motors. This ensures small transmission clearance, high rigidity, stable operation, and convenient integration for industrial workflows.
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The HBT-600 through-hole welding positioner features a unique middle through-hole design, specifically adapted for overlaying welding operations on inner and outer circles of various super-long shaft parts.
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Equipped with CNC and PLC dual system control and five-axis linkage, this system meets the requirements for a wide variety of complex product surfacing and repairing.

It is highly suitable for surfacing and repairing wear-resistant layers on general shaft parts and pipe parts. Additionally, it can be utilized for precision surfacing of discs and special-shaped mechanical components.

Configuration Items Model and Brand Description of Main Parameters
Main beam Xinjie servo motor Effective stroke: 2000 mm
Double column lifting mechanism Research and control stepping motor Effective stroke: 800 mm
Cantilever beam Xinjie servo motor Effective stroke: 500 mm
Rotating spindle Xinjie servo motor Rotating speed: 0.01r/min ~ 3.0r/min
Flip spindle Common AC motor Rotation speed: 0.01r/min ~ 0.8r/min
Up and down adjustment Xinjie servo motor Effective stroke: 300 mm
Welding positioner HBT-06 Rated load: 600 kg
Three-jaw chuck K11-500C Clamping range: 25-500 mm
Touch screen Wellington 7-inch screen (TK6071IQ)
Arc voltage tracking Multi-wood integration Precision tracking enabled
Current communication 485 communication Standard industrial protocol
Adjustable tug frame TLX-06 Rated load: 600 kg
Thimble tailstock C6140A Rated load: 1000 kg
Welding wiggler KK50-150 Swing speed: 1-90 mm/s; Swing distance: 3-50 mm
Integrated control cabinet Stefan 4-axis CNC system
Mitsubishi, Japan FX series PLC
Console Multiwood manufacturing Mobile control platform, handheld touch control box
Reference footprint 5000mm * 2800mm * 2400mm
Frequently Asked Questions
1. What are the primary applications for this welding system?
This machine is primarily designed for surfacing and repairing wear-resistant layers on shaft parts, pipe parts, discs, and various special-shaped mechanical components.
2. How does the dual system control benefit the welding process?
The integration of CNC and PLC systems combined with five-axis linkage allows for high precision, flexibility, and the ability to handle complex welding paths for diverse product types.
3. What is the maximum load capacity of the positioner and tailstock?
The HBT-06 welding positioner has a rated load of 600 kg, while the C6140A thimble tailstock can support a rated load of up to 1000 kg.
4. Can this machine handle extra-long shaft parts?
Yes, the HBT-600 welding positioner features a unique through-hole design specifically engineered to accommodate overlay welding for super-long shaft parts.
5. What is the precision range of the rotating spindle?
The rotating spindle, driven by a Xinjie servo motor, offers a highly controlled speed range from 0.01r/min to 3.0r/min, ensuring precision during circular welding tasks.
6. Does the system include a mobile interface for operators?
Yes, the console includes a mobile control platform and a handheld touch control box for convenient, localized operation.

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