The mechanical walking mechanism is driven by imported linear guide rails, precision worm gear reducers, and stepping motors, ensuring small transmission clearance and high rigidity.
Equipped with arc voltage tracking, the system automatically adjusts the welding gun height based on surface changes, ensuring high surfacing quality regardless of flatness.
The alloy layer achieves metallurgical bonding with the substrate, providing high bonding strength, fast surfacing speed, and a low dilution rate (5% - 10%).
Our system features a compact structure and beautiful appearance. The surfacing process is designed for efficient automatic production, significantly improving labor productivity while reducing labor intensity. The welding gun and powder feeding pipes are strategically routed from the cross bar to facilitate the surfacing of middle groove bottom plates. It is ideal for surfacing and surface repair of upper plates, lower plates, and various plane products.
Frequently Asked Questions
Q1: How does the arc voltage tracking system work?
The system automatically tracks the height changes of the surfacing surface, increasing or decreasing the welding gun position to maintain consistent quality even on uneven surfaces.
Q2: What is the typical dilution rate for this surfacing process?
The dilution ratio for powder plasma arc surfacing is highly efficient and can be controlled within a low range of 5% to 10% or less.
Q3: What are the primary applications for this equipment?
It is specifically designed for surfacing and surface repair of middle groove upper/lower plates and all types of plane products.
Q4: What kind of bonding is achieved between the alloy and the substrate?
The process results in metallurgical bonding between the alloy layer and the workpiece substrate, ensuring exceptionally high bonding strength.
Q5: What are the movement specifications for the transverse beam and base?
Both the transverse suspension beam and the mobile base offer an effective stroke of 2000 mm with a speed of up to 2400 mm/min.
Q6: How does this machine improve production efficiency?
By utilizing a high degree of automation and a CNC control system, it realizes efficient automatic production, which reduces labor intensity and improves overall productivity.
