China DNC2000 Planar plasma surfacing system Supplier, Factories

This set of PTA welding automatic system composed of three parts, included plasma power supply, control console and tooling, mainly for the PTA welding the work piece in shape of flat, such as blade, harvest bade, hammer mill blade, brake valve, gate valve, valve plate and so on.

Product Description

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The plasma power supply is a flagship product featuring multiple patent certificates and Austrian CE certification. Designed with humanization in mind, the color can be customized to match your specific requirements. It integrates seamless communication with tooling systems for optimized operation.

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An internal cooling system is dedicated to the plasma torch. For enhanced safety, the panel features a dead-lock mechanism that halts the power supply immediately if faults are detected, ensuring substantial protection during operation.

Ergonomic Design & Advanced Mechanics

The tooling is manufactured with an emphasis on ergonomic design and durability. High-quality materials are applied to critical components such as the guide slide, driver, and actuator to ensure long-lasting service and precision engineering.

Control Console: A concise design with a built-in electricity cabinet. Supports optional CNC or PLC control software, or compatibility with both for maximum flexibility.

Automation: Input your programming, and the system runs independently, significantly reducing labor intensity and increasing performance.

Performance & Yield Advantages

  • High Efficiency: Fast surfacing speed with a low dilution rate (controlled within 5% - 10%).
  • Superior Quality: Metallurgical bonding between the alloy layer and workpiece substrate ensures high bonding strength.
  • Cost Effective: Tidy layout occupies less space while saving powder and diminishing human resource costs.
  • Precision Movement: Driven by imported linear guide rails, precision worm gear reducers, and stepping motors for stable, low-clearance operation.

Technical Configuration

Configuration Items Model and Brand Main Parameters
Transverse fixed arm suspension beam Research and control stepping motor Effective stroke 1900mm
Welding torch lifting mechanism Research and control stepping motor Effective stroke 150 mm
Walking base Research and control stepping motor Effective stroke 2300mm
Arc voltage tracking Multi wood integration Standard Integration
Current communication 485 communication Stable Data Link
Working platform Customized Application Specific
Console Two axis CNC system programming, equipped with hand-held button control box.
Reference footprint 3600mm * 3400mm * 1900mm

Product Gallery

Plasma System 1 Plasma System 2 Plasma System 3 Plasma System 4

Frequently Asked Questions

Q1: What certifications does the plasma power supply hold?

A: The system holds multiple patent certificates and specifically features CE certification from Austria, ensuring compliance with international safety and quality standards.

Q2: How does the system ensure operator safety?

A: It features an internal cooling system for the plasma torch and a safety "dead lock" mechanism on the panel that halts the power supply automatically if any faults occur.

Q3: What control options are available for this system?

A: The system offers a flexible control console compatible with CNC or PLC software, or both, and includes a hand-held button control box for ease of use.

Q4: What is the dilution rate for powder plasma arc surfacing?

A: The surfacing process is highly efficient, allowing the dilution ratio to be controlled within a low range of 5% - 10% or even less.

Q5: Is the system suitable for surface repairs?

A: Yes, it is specifically designed for surfacing and surface repair of plane products, providing metallurgical bonding with high strength.

Q6: What drives the walking mechanism?

A: The walking mechanism utilizes imported linear guide rails, precision worm gear reducers, and stepping motors to achieve stable and reliable operation with minimal transmission clearance.

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