The system adopts PLC control and a man-machine interface for simple, intuitive operation. It is designed for automatic surfacing of all kinds of circular shaft products and disc end products. With one-button operation, users only need to input basic parameters to integrate welding and walking parameters.
Simplified Operation
This technology makes operation straightforward, allowing workers to get started quickly without requiring a high level of specialized knowledge. The integration of complex parameters into a simple interface ensures consistency and ease of use.
PTA Welding Technology
The alloy powder is continuously supplied by the powder feeder into the PTA welding torch based on gas flow and blown into the arc. During this process, the plasma powder—in a state of molten or semi-molten—is pre-heated in the arc column. It then sprays into the molten pool of the workpiece, where it is fully melted and discharges gas and slag for a high-quality finish.
HV1700 Welding Manipulator
Features imported linear guide rails, precision worm gear reducers, and stepping motor drives. This combination ensures small transmission clearance, high rigidity, and stable, reliable operation with convenient integration capabilities.
Hbt-3 Through-Hole Positioner
Designed with a unique middle through-hole and hand-operated overturning mechanism. Ideal for overlaying welding of inner and outer surfaces of super long shaft parts. Equipped with a servo motor driving slewing bearing for high rotation accuracy.
Frequently Asked Questions
What types of products is this system compatible with?
The system is designed for automatic surfacing of various circular shaft products and disc end products, including super long shaft parts.
Is specialized training required for operators?
No, the man-machine interface and one-button operation make it simple for workers to get started without high-level technical knowledge.
How does the PTA welding process work?
Alloy powder is fed via gas flow into a plasma arc, pre-heated to a molten state, and then sprayed onto the workpiece to form a high-quality bonded layer.
What ensures the precision of the HV1700 manipulator?
It utilizes imported linear guide rails, precision worm gear reducers, and stepping motors to achieve high rigidity and minimal transmission clearance.
What is the advantage of the Hbt-3 through-hole design?
The through-hole design allows for the processing of exceptionally long shafts, enabling precision welding on both inner and outer surfaces.
How is the rotation accuracy maintained?
The positioner is equipped with a servo motor driving a slewing bearing, which ensures high rotation accuracy and precision control of the spindle.
