China high integration, integrated plasma powder welding machine (dml-v03bd) Manufacturer, Suppliers

Dml-v03bd is a highly integrated high-power plasma powder welding machine, which integrates plasma arc power supply, host power supply, high-power refrigeration water tank and powder feeding controller, with programmed linkage control.It is convenient and flexible to use.

Product Description

Technological Advancements

1DSP digital processing technology for high-speed, precise control.
2Unique digital inverter technology for stable current output and wide adjustment.
3High voltage design ensures smooth arc starting of the welding machine.
4Optimized arc stiffness and length through high voltage architecture.
5Adjustable arc starting current and base value current.
6Precision arc current adjustment range from 2-20A.
7Configurable current rise/fall times and gas delay time.
8Multi-channel data storage module for flexible welding data management.
9Digital communication port for optional remote control capabilities.

Process Performance Benefits

High-strength metallurgical bonding between cladding alloy and substrate.
Fast cladding speed combined with a low dilution rate.
Compact surfacing layer structure with superior aesthetic finish.
Direct plasma surfacing on corroded or greasy parts without complex pretreatment.
Easy integration with mechanized and automated production lines.
Energy-saving design with a simplified, easy-to-maintain structure.

Integrated Equipment Features

Highly integrated arc power, powder feeding, and refrigeration systems.
High-power 2P refrigeration system for continuous high-load cooling.
Programmed control with convenient and flexible operation.
Flexible powder feeding modes: automatic, manual, advanced, or delayed.
Optimized internal layout to reduce equipment failure rates.
Equipped with a die-casting high-power stack welding gun.

Technical Parameters

Parameter Description Pulse Welding Continuous Welding
Dimensional Arc Current (A) 3-20 3-20
Welding Current (A) 2-300 2-300
Base Current (A) 2-300 2-300
Current Rise Time (s) 0.0-5.0 0.0-5.0
Current Drop Time (s) 0.0-5.0 0.0-5.0
Pulse Welding Time (ms) 1-999 -
Welding Interval (ms) 10-990 -
Gas Protection Time (s) 1-20 1-20
Input Voltage Three phase 380V, 50Hz AC
Rated Input Power Capacity (kVA) 17.8
Refrigerating Capacity (W) 5200
Load Duration (%) 60%
Rated Flow of Cooling Water (m³/h) 1
Overall Dimension (mm) 800*500*1558

Main Application Industries

Steel & Coal Industry Electric Power Cement Manufacturing Petroleum & Chemical Construction Machinery Mining Equipment
  • Cold/Hot rolls, middle grooves, wear-resistant plates, and picks.
  • Steam turbine blades, grinding rollers, and valve surfacing.
  • Drill pipes, drill bits, and rotary digging teeth of shield machines.
  • Excavator bucket teeth, roller sprockets, and crawler shoes.
Welding Equipment 1 Welding Equipment 2 Welding Process Control Panel Technical Design Application Sample 1 Application Sample 2 Final Finish Internal Component

Frequently Asked Questions

Q: What are the benefits of DSP digital processing technology in this system?

A: DSP (Digital Signal Processing) allows for extremely high-speed calculations and precise control over the welding parameters, ensuring consistent quality and stability throughout the operation.

Q: Can I perform cladding on greasy or corroded parts?

A: Yes, the system is designed to carry out plasma surfacing directly on surfaces with minor corrosion or grease without requiring complicated pretreatment processes.

Q: Is the welding data easy to retrieve for repetitive tasks?

A: Absolutely. The integrated data storage module can store welding data across multiple channels, making it highly convenient to call and reuse for recurring projects.

Q: How does the cooling system handle long-term operations?

A: The equipment features a highly integrated 2P refrigeration system with a 5200W capacity, specifically designed to meet high-load and long-time work cooling requirements.

Q: Is the equipment suitable for automated production lines?

A: Yes, the surfacing process is designed for easy integration with mechanization and automation systems. It also includes an optional digital communication port for remote control.

Q: What is the bonding strength between the cladding layer and the workpiece?

A: The system creates a metallurgical bond with the substrate, which results in exceptionally high bonding strength compared to standard spray welding methods.

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