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China DZF-LC401 Straight seam automatic plasma welding platform Supplier, Factory
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China DZF-LC401 Straight seam automatic plasma welding platform Supplier, Factory
Straight seam and longitudinal seam series tooling is mainly used for welding inner and outer longitudinal seam of medium and thin wall cylinder. It can be equipped with paw, TIG, MIG / MAG welding tooling.It is suitable for the welding of carbon steel, stainless steel, aluminum and its alloy, titanium and its alloy, etc. it can be used for the welding of products such as food machinery, dyeing and finishing equipment, power switch bus tube, medical machinery, special chemical containers, power pipes, air conditioning unit shell, etc. the welding process is reliable and efficient, and the whole welding process is digitally controlled.DZF series straight seam welding tooling is a professional automatic equipment for plate butt welding, which has the advantages of high degree of automation, excellent weld quality and high efficiency.
The machine is composed of a frame, cantilever beam, supporting shaft, piano key plate, centering mechanism, padlock, welding gun walking mechanism, welding gun clamping and adjusting mechanism, and an electrical control system.
Functional Features
The piano keys cooperate with the high-strength air bag to provide balanced piano key pressure on the whole length of the weld.
The keys are inlaid with alloy copper with high hardness and high thermal conductivity to provide good heat dissipation effect.
The relative distance of the key can be adjusted according to the welding material and its thickness.
There is a backing on the back of the weld on the mandrel to speed up the cooling of the weld.
The forming groove of the liner on the mandrel is designed according to the material to be welded and its thickness to achieve the best back forming effect.
Using Mitsubishi PLC control, which can realize a variety of action processes.
Using a servo (stepping) motor, ensuring the welding speed is accurate and stable with a wide adjustment range.
Automatic lifting of the welding gun is supported.
Fine adjustment of the welding torch up and down, left and right cross to accurately adjust the distance between welding torch and workpiece.
The welding gun can rotate around the fixed rod to facilitate the replacement and adjustment of accessories.
Applications & Suitability
Wide Applicability in Metal Processing:
Suitable for the longitudinal seam butt joint of all kinds of medium and thin metal materials.
Ideal for the longitudinal seam butt joint of cylinders.
Widely applied in thin-wall metal processing and manufacturing industries such as hardware, household appliances, fire-fighting equipment, water heaters, fans, containers, etc.
Frequently Asked Questions
What types of metal materials and structures are suitable for this machine?
This machine is specifically designed for the longitudinal seam butt joints of medium and thin metal materials, as well as the longitudinal seam butt joint of cylinders.
How does the piano key design assist in the welding process?
The piano keys cooperate with a high-strength air bag to provide balanced pressure across the entire length of the weld. The keys are also inlaid with alloy copper for high hardness and thermal conductivity, which provides optimal heat dissipation.
Can the welding speed and processes be customized?
Yes. Utilizing a Mitsubishi PLC control system, the machine can realize various action processes. Additionally, a servo (stepping) motor ensures that the welding speed is accurate, stable, and highly adjustable.
How does the machine prevent overheating and ensure quality back forming?
There is a backing on the back of the weld on the mandrel to accelerate cooling. Furthermore, the forming groove of the liner on the mandrel is designed specifically according to the target material and its thickness to ensure the best back forming results.
What adjustments can be made to the welding gun?
The welding gun supports automatic lifting and fine adjustment across up-down and left-right cross directions to accurately set the distance to the workpiece. It can also rotate around the fixed rod for quick accessory replacement.
Which industries commonly adopt this longitudinal seam welding equipment?
It is widely used in thin-wall metal processing and manufacturing sectors, including hardware, household appliances, fire-fighting equipment, water heaters, fans, and container manufacturing.
