1
Dual-Process Integration
- Supports both Laser Cladding and PTA Cladding processes
- Flexible switching based on material type and cost
- Covers precision repair and thick-layer deposition
2
Superior Cladding Quality
- Strong metallurgical bonding with high adhesion
- Low dilution rate and minimal heat-affected zone (HAZ)
- Dense coating with low porosity and crack sensitivity
- High-quality multi-layer deposition
3
High Efficiency & Value
- Replaces two separate dedicated systems
- Reduces equipment investment and floor space
- Enhances production flexibility and throughput
4
Intelligent Operation
- Integrated CNC/PLC control system
- Digital management of process parameters
- Automatic powder feeding and path planning
- User-friendly interface with high reliability
High-precision machining with a small heat-affected zone and strong metallurgical bonding. Suitable for cylindrical components, it significantly enhances wear resistance and corrosion resistance, extending service life.
Technical Specifications
| No. |
Item |
Unit |
Parameter |
| 1 |
Manipulator Travel (X, Y, Z) |
mm |
6000 × 1000 × 4000 |
| 2 |
Auxiliary Mechanism Vertical Stroke |
mm |
4000 |
| 3 |
Chuck Diameter |
mm |
500 |
| 4 |
Headstock Load Capacity |
kg |
2000 |
| 5 |
Max. Welding Speed (Single Torch) |
mm/min |
1000 |
| 6 |
Max. Rotation Speed |
r/min |
1 |
| 7 |
Oscillator Amplitude |
mm |
0-50 |
Frequently Asked Questions
What are the benefits of combining Laser and PTA cladding in one machine?
The integration allows users to switch between high-precision laser cladding for delicate repairs and PTA cladding for thick-layer deposition, optimizing both cost and performance for different projects.
How does the system ensure metallurgical bonding?
The system utilizes high-energy beams to melt the surface and cladding material simultaneously, creating a strong, dense metallurgical bond with minimal dilution and low porosity.
Is the machine suitable for large-scale industrial components?
Yes, with a manipulator travel of up to 6000mm and a headstock load capacity of 2000kg, the machine is designed to handle large cylindrical and complex industrial parts.
What kind of control system does the machine use?
It features an integrated CNC/PLC control system that supports digital parameter storage, automatic path planning, and real-time process monitoring for consistent operation.
How does this equipment improve cost-efficiency?
By replacing two separate systems, it reduces initial capital investment, saves valuable floor space, and decreases maintenance complexity while increasing overall production flexibility.
Can the machine handle automatic material feeding?
Yes, the system is equipped with high-precision automatic powder feeding capabilities, ensuring stable and uniform deposition during the entire cladding process.
