High-Quality Affordable Plasma Transfer Arc Surfacing Torch 160 Factory, Factories

The plasma surfacing torch is the core component of the whole set of surfacing equipment. Various pipelines of water, electricity, gas and powder are collected on the gun body.Through it, a plasma arc with certain compression characteristics is generated, and the alloy powder is sent into the plasma arc column and welded on the workpiece.

Product Description

Technical Specifications (PT16013-HQ)

Parameter Specification Details
Mode PT16013-HQ
Main Arc Water-electricity integration
Tungsten Electrode - Workpiece Negative - Positive
Mode of Tungsten 3.2
Arc Voltage 90V
Welding Current 3-160A (80% temporary load rate)
Pilot Arc Water-electricity integration
Tungsten - Nozzle Negative - Positive
Pilot Arc Current 3-20A (100% temporary load rate)
Mode Powder Feeding Aggregate
Volume Powder Feeding Max. 50g/Min
Gas Powder Feeding 1.0-3.0L/min
Type Powder Alloy Powder
Size Powder 70-200um
Passage Powder Feeding Single gas passage
Cooling Circular cooling
Ion Gas 0.5-6L/min
Shield Gas 5-25L/min
Nozzle Cooling Water cooling directly
Diameter Nozzle 2.8 mm
Length Cable 4 m (customized available)

Features & Description

Performance & Stability

The performance of the surfacing gun greatly affects the deposition rate, powder utilization rate, surfacing layer quality, and process stability. This surfacing gun body is made of one piece of die-casting, which has better insulation and sealing, ensuring high stability and safety during the surfacing process.

Structure & Design

Consists of three parts: the upper gun body (secures the tungsten electrode and connects water/electric connectors), the lower gun body (secures the nozzle, forms the water cooling cavity, and connects lines), and the insulator. The protective gas completes gas diffusion internally to form uniform protection, while the independent powder feeding pipeline ensures a smooth, non-clogging system.

Operations & Efficiency

Provides high performance, high surfacing welding efficiency, excellent quality post-welding, and extended nozzle life. The unit is convenient to operate, easy to replace, small, flexible, and adaptable for manual, semi-automatic, and automatic welding processes.

System Components

The structured components of the plasma surfacing gun assembly include the following parts:

Rear Cap Tungsten Pole Clamp Tungsten Pole Gun Body Protective Gas Apron Powder Hole Apron Water Hole Apron Centering Ring Nozzle Locking Ring Protective Cover

Frequently Asked Questions (FAQ)

What are the three main sections of the 160A plasma surfacing gun?

The 160A plasma surfacing gun consists of the upper gun body (which holds the tungsten electrode and connects water/electric components), the lower gun body (which secures the nozzle, forms the water cooling cavity, and connects various lines), and the insulator which connects and insulates the upper and lower bodies.

What types of welding systems are compatible with this surfacing gun?

Due to its small, flexible, and convenient design, the surfacing gun is highly versatile and can be used for manual, semi-automatic, and automatic welding operations.

What powder types and sizes are recommended for the PT16013-HQ?

The gun is designed for alloy powder with a particle size range of 70-200um. The maximum powder feeding volume is 50g/Min.

How is the nozzle cooled during operation?

The lower gun body constitutes a direct water cooling cavity for the nozzle, utilizing circular direct water cooling to prolong the nozzle's service life.

What are the electrical ratings and load rates for this gun?

The arc voltage is 90V. The welding current capacity is 3-160A with an 80% temporary load rate, and the pilot arc current is 3-20A with a 100% temporary load rate.

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